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2fprototypes Co.,Ltd
Add:No.21 Building, 98 Industrial District, Shajing Town, Baoan, Shenzhen, China
Tel:+86-755-23078283
Ph:+8618929368892
E-mail:info@2fprototypes.com

Plastic Cover For Machine Shell Vac Forming

Plastic Cover For Machine Shell Vac Forming

2F prototypes offers our customers a cost-effective solution from prototype fabrication to full production runs. With the look and feel of injection molded parts, our single sheet vacuum forming and deep draw processes form up to 72" wide and up to 120" long. We work with a variety of...

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Product Details


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Product DescriptionThis is used to machine protect cover.
Custom Thermoforming Capabilities
Applied/Processes
Primary:
Thermoforming

Secondary:
CNC Trim
Debur
Pack
Equipment Used to Manufacture PartSingle Station Thermoformer
5 Axis CNC Router
Overall Part DimensionsCustom
Tightest Tolerances+/- .020
Material UsedABS,PC,PP,PS,PVC,PET,PE,etc.
Material FinishHaircell/Smooth
In process testing/inspection
performed
Go/No-Go Blocks
Visual Inspection
Dimensional Inspection
Industry for UseMass Transit
VolumeProduction Run
350 - 1000 units
Delivery/Turnaround Time2- 3 weeks
Delivery LocationChina Mainland
Standards MetISO 9001:2008
Customer Supplied Prints
Product Name vacuum formed machine protect cover

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2F prototypes offers our customers a cost-effective solution from prototype fabrication to full production runs. With the look and feel of injection molded parts, our single sheet vacuum forming and deep draw processes form up to 72" wide and up to 120" long. We work with a variety of plastic sheeting material including ABS, PETG, PVC,PMMA, polycarbonate, HDPE, HMWPE and HIPS. Our PLC-driven machinery can handle sheets from .010" to .400" thick. Choose from our selection of standard colors, optional color-matching available and your choice of material finishes (light haircell, deep haircell, smooth, matte, high/low gloss, saddle) for your custom thermoforming needs. Suzhou Swellder offers secondary operations that include 5-axis CNC routing, die cutting, trimming, assembly, structural adhesive bonding and sonic welding.


Vacuum form tooling can be made from wood, ren board, epoxy, ceramic and water-cooled aluminum cast materials along with hand router trim fixtures and CNC trim fixtures. Our vacuum form tooling can produce parts with lengths up to 120", widths to 72" and depths to 36". We provide parts for the automotive, agricultural, food processing, medical and military industries. Past projects include vacuum form products such bus roof vent/emergency exit, inner fender well liner, fender protectors, machine housings, salt spreader containers, military shields and food industry trays. From prototypes to full production runs, we provide complete testing to ensure that your products are produced to the highest quality.
Suzhou Swellder's ISO 9001:2008 certification assures our customers that we are dedicated to producing the highest quality products, providing exceptional customer service and maintaining our relentless pursuit in cost containment.

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2F provides experience, knowledge and exceptional customer service to produce quality products and innovative solutions. Our die cutting service features steel rule die cutting using serrated or center bevel dies to produce clean cut edges on formed or unformed plastic parts. With a hydraulic press capability up to 75 tons, we can cut parts from a variety of plastics including ABS, PETG, PVC, PMMA,HDPE, HMWPE and HIPS. Parts can measure up to 42" wide, up to 52" in length. We produce components for a variety of industries including agricultural, automotive, building/construction, food equipment, marine, medical/pharmaceutical, military and signage.


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2F is an ISO 9001:2008 certified company. Our capabilities enable us to produce prototypes, short runs to full production runs dependent on customer needs.


Vacuum Thermoforming Production Process:

Step 1: Heating  the plastic sheet 

Step 2: Vacuum forming to shape

Step 3: Cooling to maintain shape

Step 4: Making half finished product

Step 5: CNC Processing

Step 6: Trimming edges

Step 7: Drilling holes

Step 8: Examination and checking

Step 9: Cleaning and Packaging

The knowledge for the material used for vacuum forming:
ABS:Acrylonitrile Butadiene Styrene

PETG:Polyester Copolymer

PS:Polystyrene

PC:Polycarbonate

PP:Polypropylene

PE:Polyethylene

PVC:Polyvinyl Chloride

PMMA:Acrylic

HIPS:High Impact Polystyrene 

What you need to show us before quotation:

*Design drawing in 2D or 3D format or offer original samples; 

*The materials used for the production;

*Details of your order,such as quantity,packing,shipping terms,payment terms and other details.

*We would be happy to develop new projects together with you.




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